Industry · Manufacturing

Real-Time Location Intelligence for Manufacturing

Pozyx RTLS gives manufacturers 30 cm / 12-inch accurate real-time visibility of every asset, tool, vehicle, and work order across indoor and outdoor environments, turning factory floor complexity into operational clarity.

Book a demoExplore the technology
Trusted by
30cm
Indoor positioning accuracy with UWB
200K+
Active trackers deployed globally
200+
Identified manufacturing use cases
24mo
Typical full ROI payback period
* Performance improvements are based on specific customer implementations and may vary by application.
What to track

Assets that move your business

From raw materials entering the dock to finished goods leaving the floor, every asset in your facility can be tracked, located, and optimized in real time.

WIP Tracking case study

Work Orders & WIP

Attach tags to production orders so they travel through the shop floor with full traceability. Know cycle time at every workstation automatically.

UWB TrackersBLE Sensors

Forklifts & AGVs

Powered industrial vehicles, autonomous guided vehicles, tuggers, and pallet jacks. Track routes, enforce speed zones, and log travel times per area.

UWB TrackersBLE SensorsGPS

Returnable Containers

Bins, crates, pallets, and packaging assets moving between facilities and customers. Stop losing returnable assets and automate inventory reconciliation.

UWB TrackersBLE Tags

Personnel & Visitors

Wearable tags for workers, contractors, and visitors. Enforce access zones, enable emergency mustering, and audit labor allocation per production area.

UWB WearablesWristband · Lanyard · Clip

Tools & Tooling

Jigs, fixtures, calibrated instruments, and specialized tooling. Eliminate time lost searching and enforce tool-in-zone compliance automatically.

UWB / BLE TrackersUWB Labels

Raw Materials

Steel coils, components, subassemblies, and bulk materials. Know exactly where incoming materials are staged without manual scanning or paper systems.

UWB / BLEGPS + BLE

Trucks & Yard Assets

Delivery vehicles, yard tractors, and outdoor equipment. Seamlessly bridge indoor UWB tracking with GPS as assets move between your facility and the yard.

UWB TagsGPS + BLE

Quality & Test Assets

Calibrated gauges, test fixtures, metrology equipment, and lab instruments. Enforce calibration zones and audit usage history with automatic location logs.

UWB TagsZone Alerts

Production Equipment

CNC machines, presses, welding stations, and heavy machinery. Know where equipment is, track utilization, and receive maintenance zone alerts.

UWB TrackersBLE Sensors
Applications

Over 200 use cases.
Five core outcomes.

Every manufacturing challenge with location at its core maps to one of five value-creating categories identified across Pozyx's global deployments.

01Search & Find
02Automate Workflows
03Optimize Operations
04Report & Trace
05Safeguard People & Assets
Search & Find Assets Instantly

Find anything on your floor in seconds.

Give every operator a real-time map of your entire facility. Eliminate unproductive search time and keep production flowing without interruption.

  • Locate any asset within seconds via live map
  • Reduce search time by up to 70%
  • Mobile/Tablet app access for floor operators
  • Historical location trail for every asset
Book a demo
Automate Key Workflows

Replace manual scanning with location-triggered actions.

Replace manual scanning and paper-based processes with automatic location-triggered actions. Zero added burden on operators.

  • Auto-log workstation entry/exit for each order
  • Trigger ERP updates when inventory is placed
  • Automatic Kanban replenishment from location events
  • Eliminate costly manual scanning steps
Book a demo
Highest Operational Efficiency

Make bottlenecks visible, then make them disappear.

Identify bottlenecks, idle time, and routing inefficiencies with precise cycle time data across every workstation in your facility.

  • Cycle time measurement at every workstation
  • Bottleneck identification and root-cause analysis
  • Equipment utilization rates by shift and area
  • Value stream mapping with real data
Book a demo
Report & Trace

Every order, every workstation, automatically traced.

Achieve full automatic traceability of every production order, with a complete digital record of its journey through the factory.

  • Full audit trail per order, zero manual entry
  • Labor cost per order for finance and pricing
  • Quality compliance documentation automated
  • Customer-facing traceability reports
Book a demo
Safeguard People & Assets

Always-on safety from a single platform.

Enforce safety zones, detect proximity hazards, and enable instant emergency mustering with always-on personnel tracking.

  • Forklift-pedestrian collision prevention
  • Hazardous area access control and alerts
  • Emergency mustering in seconds
  • Automated PPE and zone compliance audit
Book a demo
Return on investment

Measurable impact from day one

Pozyx customers see immediate efficiency gains from deployment, with full system ROI typically achieved within 24-36 months depending on implementation scope and use-case mix.

-70%

Search & Retrieval Time

Operators spend up to 30% of their shift searching for tools and materials. Pozyx cuts that to seconds with live location lookup.

+3%

Overall Efficiency Gain

One customer raised warehouse efficiency by 3% with Pozyx RTLS, a significant margin in high-volume operations where 1% has major P&L impact.

-40%

Inventory Management Cost

Automated inventory tracking via forklift-based RTLS eliminates costly physical counts and reduces manual inventory labor by up to 40%.

100%

Shop Floor Traceability

Full automatic traceability of every order, every workstation, every minute, with zero added scanning steps for operators.

Month 1 to 3

Rapid deployment. Immediate visibility of assets and live floor map. Quick wins from search & find and forklift tracking.

Month 3 to 6

ERP/MES integration live. Automated workflows reducing manual data entry. First cycle time benchmarks and bottleneck reports available.

Month 6 to 12

Continuous improvement program fueled by RTLS data. Labor cost per order accurately calculated. Safety compliance fully automated.

Year 2 +

Full platform ROI achieved. Expansion to additional zones, asset types, and advanced analytics. Foundation for digital twin and Industry 4.0 strategy.

Customer references

Trusted by industry leaders worldwide

Global manufacturers across sectors rely on Pozyx RTLS to make their operations faster, safer, and more data-driven.

ArcelorMittal
Steel

JIT inventory control for custom steel products

ArcelorMittal's produces customized metal coils and sheet bundles for the food packaging industry under strict Just-In-Time delivery requirements. Managing an inventory of uniquely tailored products created persistent tracking and retrieval challenges that manual systems couldn't solve.

30cmForklift tracking accuracy enabling indirect inventory positioning
ZeroManual inventory tracking required, fully automated via forklift RTLS
JITDelivery compliance improved, strengthening customer relationships
Read case study →
Alcon
Medical Devices

Operator efficiency tracking for complex assembly lines

The world's largest eye care device company assembles thousands of unique surgical Custom Paks with over 40,000 unique component combinations per order. Quantifying operator efficiency, cycle times, and labor cost per order was impossible without real-time location intelligence.

24-36Month ROI payback period, accelerated by multi-use data value
LiveEfficiency dashboard enabling instant interventions on assembly lines
ExactLabor cost per order delivered to finance for precise pricing decisions
Read case study →
Salco
Custom Manufacturing

Shop floor visibility for job-shop door manufacturing

Salco's high-mix, low-volume production of tailor-made door solutions made it impossible to track work-in-progress, measure workstation cycle times, or control production costs. Production managers spent significant time on manual floor walks just to understand current state.

22Anchors covering two full buildings, with full shop floor visibility
AutoKanban replenishment triggered automatically by location events
BoLAccurate Bill of Labor per product variant, previously impossible
Read case study →
Technology foundation

The right technology for every zone

Pozyx combines three complementary positioning technologies in a single platform, so you get the right accuracy and coverage in every part of your facility.

Pozyx indoor and outdoor tracking
UWB
10-30 cm
High Precision Zones
Ultra-Wideband (UWB)
The gold standard for industrial tracking. Deploy in critical production areas, pick zones, and anywhere precise positioning drives real value.
BLE
~ 5 m
Coverage Areas
Bluetooth LE (BLE)
Cost-effective coverage for large areas like staging zones, storage areas, and parking. Supports a wide range of low-cost commercial tags.
GPS
Seamless
Outdoor & Yard
GPS Hybrid
Extend visibility beyond the building. GPS tracking for trucks and yard assets automatically transitions to indoor BLE or UWB on one unified platform.
See our system
in action
Schedule a demo with one of our positioning experts and get a 1-on-1 session in which we will show you how our system can help your business.
Schedule a demo